Flexible Circuit Board For Mobile Phone Battery
Product Description
Flexible Circuit Board For Mobile Phone Battery, Mobile Phone Battery FPC, Portable Power Source FPC
Flexible circuit board (FPC) is becoming more and more popular in the context of the rapid development of smart phones as the representative of electronic devices to the direction of miniaturization.
In the new energy automobile market, FPC flexible circuit boards are widely used in GPS devices, LCD displays, radio devices, and entertainment devices such as DVD players.
In terms of smart wear, smartwatches, smart bracelets, VR helmets, etc. all use FPC flexible circuit boards in the chip, sensor, and machine design.
1. The innovative function of smartphone pushes the use and development of FPC to a new height. The arrival of the era of full-screen smartphones promotes the re-layout and trend of the FPC industry chain. The wide application of flexible LED screens greatly stimulates the demand of the FPC flexible circuit board.
In addition, the fingerprint recognition scheme under the screen of the smartphone promotes the development of the FPC flexible circuit board toward the direction of double-layer ultra-thin and ultra-narrow.
Flexible PCB can be used in folding, rotating, LCD module, camera module, button, side key, antenna, battery control and other functions of mobile phones. Generally, more than three flexible PCBs are used in mobile phones. With the popularity of light, thin, short and small smartphones, the demand for flexible PCB will increase.
2:The development trend of automobile automation, electrification, and networking of new energy vehicles breed new opportunities and new development of the FPC flexible circuit board market with reliable performance. At the same time, the increasing proportion of automobile electronic cost not only promotes the development of high-quality FPC with specialized production, but also brings new growth momentum to well-reputable FPC manufacturers, and also promotes the substantial increase of their output value.
In addition to mobile phones, the automotive electronics market is also the main battlefield of FPC. Vehicle control systems, such as dashboard display, air quality, sound, display, sensors, etc. The requirements of high signal transmission and high reliability make FPC begin to show its advantages.
3:With the rapid expansion of the scale of a series of wearable devices, there is no doubt that FPC flexible circuit boards tend to be lighter and thinner. The high compatibility between high-end FPC and wearable devices increases the demand and development of FPC.
In addition, the wearable market, especially the rise of virtual reality and augmented reality technology, has enabled FPC to further develop both in structure and performance.
It can be seen that whether it is a small smartphone, a large car, or a portable wearable device, as an innovative terminal product today, FPC flexible circuit board is developing rapidly, and in the future, FPC will continue to move towards miniaturization and thinning along with mobile consumer electronics products.
At the same time, it will gradually move towards automation with the investment of flexible circuit board manufacturers in R&D and the expansion of production capacity.
Flexible PCB is widely used in mobile phones, especially smartphones. It can be divided into FPC for camera, FPC for module, FPC for battery, FPC for capacitive screen, FPC for keypad, FPC for antenna, etc.
Advantages of Flexible Circuit Board
Flexible printed circuit boards are printed circuits made of flexible insulating substrates, which have many advantages that Rigid printed circuit boards do not have.
1. Free bending, winding and folding, arbitrary arrangement according to space layout requirements, and arbitrary movement and expansion in three-dimensional space, so as to achieve the integration of component assembly and wire connection;
2. The volume and weight of electronic products can be greatly reduced by using FPC, which is suitable for the development of electronic products in the direction of high density, miniaturization, and high reliability. Therefore, FPC has been widely used in aerospace, military, mobile communications, laptop computers, computer peripherals, PDA, digital cameras and other fields or products.
3. FPC also has the advantages of good heat dissipation and weldability, easy assembly and low comprehensive cost. The design of soft-hard combination also makes up for the slight deficiency of flexible substrates in component bearing capacity to a certain extent.
Main raw materials of FPC
Its main raw materials are right: 1, base material, 2, covering film, 3, reinforcing, 4, other auxiliary materials.
1. Substrate
1.1 Rubber Substrate
There are three main parts of adhesive base material: copper foil, glue, and PI. There are two kinds of single-sided base material and double-sided base material. Only one side of copper foil is single-sided base material, and two sides of copper foil are double-sided base material.
1.2 Rubber-free Substrate
The non-glue base material is the base material without the glue layer. Compared with ordinary glue base material, it has less middle glue layer, only copper foil, and PI. It has thinner, better dimensional stability, higher heat resistance, higher bending resistance, better chemical resistance, and other advantages than glue base material. Now it has been widely used.
Copper foil: At present, the thickness of common copper foil has the following specifications: 1OZ, 1/2OZ, 1/3OZ. Now, the thinner copper foil with 1/4OZ thickness is introduced. But at present, this kind of material has been used in our country and is being used in the ultra-fine line (line width and line spacing are below 0.05MM). With the increasing requirements of customers, this kind of material will be widely used in the future.
2. Covering film
There are three main parts: release paper, glue, and PI, which are only glue and PI in the final product. The release paper will be torn off in the production process and will no longer be used (there is foreign body on its protective glue).
3, reinforce
For the specific use of FPC materials, use in a specific part of the product to increase the support strength, make up for the FPC more "soft" characteristics.
At present, there are several kinds of commonly used reinforcing materials as follows:
1) FR4 reinforcing: The main components are glass fiber cloth and epoxy resin, which are the same as FR4 used in PCB.
2) Reinforcement of steel sheet: Composition of steel, with strong hardness and support strength;
3) PI reinforcing: The same as the covering film, there are three parts of PI and glued paper, but the PI layer is thicker, which can be produced proportionally from 2MIL to 9MIL.
4.Other auxiliary materials
1) Pure glue: This adhesive film is a kind of heat-curable acrylate adhesive film, which consists of protective paper/release film and a layer of glue. It is mainly used for laminating board, soft-hard bonding board and FR-4/steel sheet reinforcing board.
2) Electromagnetic protective film: paste on the surface of the board to shield.
3) Pure copper foil: only copper foil, mainly used for hollow board production.
There are six types of FPC:
A. Single-sided Flexible Circuit Board: Only one side has a circuit.
B. Double-sided flexible PCB: There are circuits on both sides.
C. Hollow-out Flexible PCB board: also known as window board.
D. Layered Flexible PCB board: two-sided circuits (separate).
E. Multilayer Flexible PCB board: two or more layers.
F. Rigid-Flexible PCB: Products Combining Flexible PCB with Rigid PCB.
Prototype Flexible PCB Fanufacturer
Flexible PCB Manufacturing Capability
Learn more about JHY PCB by exploring the manufacturing capability of Flexible PCB below. We can do more than you can imagine.
Items | Manufacturing Capability | |
PCB Layers | 1 - 8layers | |
Laminate | DuPont PI, Shengyi PI | |
Maximum PCB Size(Length x Width) | Single Sided PCB | 480*4000mm |
Double Sided PCB | 480*1800mm | |
Multilayers | 236*600mm | |
Minimum Board Thickness | Single Sided PCB | 0.05mm+/-0.02mm |
Double Sided PCB | 0.08mm+/-0.02mm | |
Multilayers | As per Gerber | |
Finished Board Thickness | 1-6L | 0.05mm-0.6mm |
8L | 1.6mm | |
Min Tracing/Spacing | Copper Thickness 1/3 oz: | 0.076mm/0.076mm (1-6L) |
0.05mm/0.05mm (8L) | ||
Copper Thickness 1/2 oz: | 0.076mm/0.076mm (1-6L) | |
0.06mm/0.06mm (8L) | ||
Copper Thickness 1oz: | 0.1mm/0.1mm (1-6L) | |
0.065mm/0.065mm (8L) | ||
Min. Annular Ring | 4mil | |
Minimum Hole Size | 1-6L | 0.2mm(8mil) (CNC) |
8L | 0.15mm(CNC) | |
Solder Mask Color | Green, White, Blue, Black, Red, Yellow | |
Solder-stop coating---Coverlay | PI and PET film | |
Silkscreen Color | White, Black, Yellow | |
Surface Finish | OSP | |
e HASL | ||
ENIG(Electroless NickLead-Freeion Gold) | Ni thickness:2-6um | |
Au thickness:0.025-0.05um | ||
Flash Gold | Ni thickness:2-8um | |
Au thickness:0.025-0.15um | ||
Immersion Tin | Tin thickness:0.5-1um | |
PlatingTin | Tin thickness:1-10um | |
Laser cuPunching | ||
Special technologies | Peelable solder mask | |
Gold fingers | ||
Stiffener (only for PI/FR4 substrate) | ||
Impedance Control+/-10% | ||
Rigid Flex PCB |
PCB Shipment
JHY PCB offers flexible shipping methods for our customers, you may choose from one of the methods below.
Shipping Process
After production and testing, your PCB orders will be sent to our shipping department. As the quick turn PCB manufacturer, JHY PCB shipping department will ship your PCB quickly without any pending.
JHY PCB 's Packing Way
- Use one professional PCB vacuum bag, with desiccant inside. Vacuum compressed totally.
- Paste label and RoHs mark. Use second vacuum bag to protect boards again, vacuum compressed, make sure no exception.
- Microsection report and Tin testing board are put together with PCB in cartons.COC (Certificate of Conformity) will be sent to customer by email in PDF.
- Several layers of thick EPE(Expand aple poly ephylene) are filled fully in gaps between PCBs and cartons. Thickness of 1 layer EPE is 10mm.
- Neutral Packing is adopted if no special requirements. Strong and thick cartons(Thickness:10mm,7 layers). Different sizes of cartons are designed to meet demand of different PCB size. All package are within weight limit of cartons. For mass production order, no exceed 21kg per carton normally.
- All cartons sealed with strong adhesive tape should be sealed twice so as to make them more durable.
- Solid PP/PET strapping is used outside of cartons.
- Shipping mark, fragile mark and postcode label are all pasted clearly.
Contact us if you need more details on Flexible PCB Circuit. We are ready to answer your questions on packaging, logistics, certification or any other aspects about Flexible PCB Flex Circuit、Flexible PCB Manufacturing. If these products fail to match your need, please contact us and we would like to provide relevant information.
Product Categories : Flexible PCB